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  • GLOBAL & SUPPLY CHAIN | TASUS - Tsuchiya Group North America

    GLOBAL & SUPPLY CHAIN JAPAN: 25 business centers / 8 production centers / 2 development centers / 1 design center Headquarters Tsuchiya Co., Limited - Global / Japan Business / Trade Centers Tsuchiya Co., Ltd./Nagoya (HQ) Osaka Branch Chiryu Branch Shizuoka Branch Toyokawa Branch Hokuriku Branch Okayama Branch Hiroshima Branch Tsuchiya Co., Ltd./Tokyo (HQ) Kitakami Branch Sendai Branch Utsunomiya Branch Atsugi Branch Tsuchiya Co., Ltd./Fukuoka (HQ) Okagaki Branch Nakatsu Branch Kumamoto Branch Kagoshima Branch TSUCHIYA YAC CO., LTD. Head office/Chubu Branch (HQ) Tokyo Information Center Sapporo Branch Sendai Branch Tokyo Branch Osaka Branch Fukuoka Branch Tsuchiya International Trading Co., Ltd. Beijing (5 Branches) / Hong Kong / Thailand / Indonesia / Vietnam Tsuchiya Group North America Bloomington, Indiana Manufacturing Centers Tsuchiya Decal Industrial Co., Ltd. Tsuchiya Decal Co., Ltd. / Kitakami / Fukuoka Tsuchiya TSCO Co., Ltd. / Mitake / Chiryu / Vietnam Tsuchiya Chemical Co., Ltd. Tsuchiya Screen Co., Ltd. Tsuchiya Magnex Co., Ltd. TASUS Corporation / Bloomington, Indiana / Florence, Alabama BBH Tsuchiya S.R.O. / Czech Republic Tsuchiya Automotive Components Co., Ltd. / Tianjin / Guangzhou Tsuchiya Co., Ltd. / Thailand PT. Tsuchiya Manufacturing / Indonesia Tsuchiya TSCO Co., Ltd. / Vietnam / Hanoi core technologies: coating, cutting, mixing / filling, textile, molding, sourcing / distribution Research / Development / Design Centers Tsuchiya Research & Development Center / Chiryu Tsuchiya Imaging Development Center / Sapporo Tsuchiya Technical & Design Center / Chiryu Tsuchiya Design Center / Chiryu / Tokyo / Thailand Tianjin / Guangzhou Tsuchiya Group North America Automation & Manufacturing Development / Bloomington, Indiana Tsuchiya Technical & Design Center / Thailand Supplier Network sourcing over 450 globally HIGHLY CONNECTED GROUP OF COMPANIES SUPPLY CHAIN MANAGEMENT we see each project through; from raw materials to finished products with on-time delivery

  • EXTRUDED PRODUCT | TASUS - Tsuchiya Group North America

    EXTRUDED PRODUCT WEATHER STRIPPING & SEALS Fender Seals / Protectors Floor mat Edge Cover Side Bumper Protector Side Mudguard Protector Sidestep Protector Window Glass Spacer Door Window Seals Roof Rail Seals Sunroof Seals Cowl Seals (Up near the front window) Spoiler Seals Close-out Seals DOOR EDGE PROTECTORS GALLERY

  • ENGINEERING / DESIGN | | TASUS - Tsuchiya Group North America

    Our engineering and tooling teams possess an integral knowledge of complex structures, materials, technology integration, and large-scale manufacturing, resulting in quality performing and cost-effective tool and part designs. Our design engineers are prepared to meet your challenges, whether it’s a simple non-aesthetic sub-component, or complex precision fit in-mold decorated assembly. CAD Proficiency: CATIA / Pro Engineer / all CAD software translations ENGINEERING / DESIGN TOOLING AUTOMATION Automation is used as a means of support to our staff, and not a replacement. Our ‘automation with a human touch’ is the driving success behind our complex workstations. We also employ quality control vision cameras in addition to the LEAN processes of Error Checking, Poke-Yoke, and Fail-Safe in our standard production practices. Through our global and local partnerships with tooling companies, we are able to provide premium tools for high to mid-volume programs. Our in-house tooling shop is well equipped for making repairs and modifications to existing tooling, minimizing downtime to meet production deadlines. Capabilities: sourcing / prototyping / manufacturing from existing tooling Tooling Anchor Through upfront engineering, we can offer full flow analysis and part design refinement to improve manufacturability and achieve a better, less labor intensive process. We can support 1+1 and multi-cavity tools, integrating sophisticated automation to provide optimal value added manufacturing efficiency. Our engineering team will manage automation and tool builds from start to finish and provide in-house maintenance, including polishing and ice blasting to save valuable time and cost. RAPID PROTOTYPING For design review, brainstorming new ideas, or short lead-time projects, our rapid prototyping capabilities provide our customers added benefit of part and tool review prior to tooling production and mass manufacturing. We manufacture prototypes on our FDM prototyping machine, or build a prototype mold for quick and efficient functional part production. This technology allows us to fabricate fixtures, assembly & holding jigs, and end-of-arm tooling components, subsequently reducing lead times and program costs. MOLD FLOW ANALYSIS We ensure successful implementation of each project through our team of dedicated professionals and abundant resources to effectively serve each customer’s needs. From project initiation through manufacturing, our Advanced Program Launch team manages each program in detail with effective communication. Our method allows for the launch of each product on time, every time, and to the required specifications. With our employee-driven culture of continuous improvement, customers are assured that each program is to be properly administered, making your project a success. ADVANCED PROGRAM LAUNCH​

  • INT/EXT TRIM | TASUS - Tsuchiya Group North America

    INTERIOR & EXTERIOR TRIM automotive plastics molding and technologies that meet customer demand INTERIOR TRIM EXTERIOR TRIM FUNCTIONAL COMPONENTS SUB ASSEMBLIES GALLERY

  • UNDERHOOD | TASUS - Tsuchiya Group North America

    UNDERHOOD automotive plastics molding and technologies that meet customer demand COOLING & FUEL MANAGEMENT FLUID RESERVOIRS AIR MANAGEMENT GALLERY

  • INSTRUMENT PANEL | TASUS - Tsuchiya Group North America

    INSTRUMENT PANELS & DISPLAYS automotive plastics molding and technologies that meet customer demand GAUGE OVERLAYS HVAC OVERLAYS INFOTAINMENT SURROUND GALLERY

  • EXTRUSION | TASUS - Tsuchiya Group North America

    TASUS manufactures extruded products that are distributed to every Toyota assembly plant in the United States. Between the 40 years of experience of our extrusion engineering group in Japan and North America and our continuing commitment to expand our product offerings, we possess the skill, the know-how, and the capacity for precision manufacturing of solid and hollow profile extrusions. The ability for secondary and in-line processes provides the flexibility to expertly manufacture extruded components including automotive moldings and seals. We will continue to add secondary operations to increase capabilities as we grow and expand this product line. EXTRUSION PRECISION SOLID PROFILES HOLLOW PROFILES SECONDARY OPERATIONS PROCESSING OF TRADITIONAL & ADVANCED RESINS application of primers application of pressure sensitive adhesives sub assembly cutting/ punching/ drilling ​ As part of TASUS commitment to develop innovative and useful solutions for customers our technical development staff in conjunction with the Texas plant developed their own line of extruded door edge protection for OEM vehicle shipments.

  • IMD | TASUS - Tsuchiya Group North America

    TASUS employs multiple secondary processes for the decoration of injection molded automotive components, including screen and pad printing, and hot stamping. Beyond these secondary processes and in the spirit of continuous improvement In-Mold Decoration (IMD) techniques are used for reduced production time by reducing the number of secondary processes required. These methods include automated insertion of in-mold foils and insert molding of both flat and preformed films. Multiple colors can be decorated in a single operation, offering significant improvement over traditional pad-printing techniques. IN-MOLD DECORATION FLAT AND PREFORMED Insert-Mold Decoration (IMD) is the process of inserting a graphic overlay into an injection mold, uniting the advantages of functional and unique graphics with plastic molded components, becoming an integral part of the assembly. Ranging from the simple bonding of printed labels during the molding process, to the use of a screen printed or hard coated film, we manufacture exclusive products utilizing custom techniques. The IMD process is cost effective, as accuracy is increased and wasteful steps are eliminated. IMD TRANSFER TYPE Our IMD technique involves the injection of molten resin into a specially designed mold, in which a label becomes an integral attribute of the plastic wall of the molded part. It is then developed into a semi-permanent imbedded component of the object. This specialized process reduces costs by eliminating expensive adhesives. INSERT MOLD THERMOFORMING Thermoforming consists of a film held in a rigid frame and heated to its plastic flow point. A combination of vacuum, air, and mechanics forces the film into the correct shape. Benefits include; greater design flexibility, improved recyclability of materials, selection of finish options, including texturing, lower costs than traditional methods, option for backlighting.

  • PROCESS | TASUS - Tsuchiya Group North America

    PROCESS injection molding, converting, extrusion , value add assembly, engineering/design INJECTION MOLDING more here CONVERTING more here EXTRUSION more here PRINTING more here VALUE ADD ASSEMBLY more here ENGINEERING & DESIGN more here

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