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  • CONVERTING | TASUS - Tsuchiya Group North America

    TASUS converting capabilities include; rotary cutting, flat bed cutting, slitting, laser cutting (prototypes), punching, and value add assembly Our team will work with you to develop converted product solutions tailored to your specific needs. Whether it’s dust, wind, or water; a squeak, leak, or vibration. We can provide open or closed cell foams, non wovens, die cut adhesives with or without pull-tabs, and a variety of other NVH solutions. CONVERTING ROTARY CUTTING FLAT BED CUTTING SLITTING LASER CUTTING (PROTOTYPES) PUNCHING

  • IMD | TASUS - Tsuchiya Group North America

    TASUS employs multiple secondary processes for the decoration of injection molded automotive components, including screen and pad printing, and hot stamping. Beyond these secondary processes and in the spirit of continuous improvement In-Mold Decoration (IMD) techniques are used for... TASUS employs multiple secondary processes for the decoration of injection molded automotive components, including screen and pad printing, and hot stamping. Beyond these secondary processes and in the spirit of continuous improvement In-Mold Decoration (IMD) techniques are used for reduced production time by reducing the number of secondary processes required. These methods include automated insertion of in-mold foils and insert molding of both flat and preformed films. Multiple colors can be decorated in a single operation, offering significant improvement over traditional pad-printing techniques. IN-MOLD DECORATION FLAT AND PREFORMED Insert-Mold Decoration (IMD) is the process of inserting a graphic overlay into an injection mold, uniting the advantages of functional and unique graphics with plastic molded components, becoming an integral part of the assembly. Ranging from the simple bonding of printed labels during the molding process, to the use of a screen printed or hard coated film, we manufacture exclusive products utilizing custom techniques. The IMD process is cost effective, as accuracy is increased and wasteful steps are eliminated. IMD TRANSFER TYPE Our IMD technique involves the injection of molten resin into a specially designed mold, in which a label becomes an integral attribute of the plastic wall of the molded part. It is then developed into a semi-permanent imbedded component of the object. This specialized process reduces costs by eliminating expensive adhesives. INSERT MOLD THERMOFORMING Thermoforming consists of a film held in a rigid frame and heated to its plastic flow point. A combination of vacuum, air, and mechanics forces the film into the correct shape. Benefits include; greater design flexibility, improved recyclability of materials, selection of finish options, including texturing, lower costs than traditional methods, option for backlighting.

  • QUALITY | TASUS - Tsuchiya Group North America

    At TASUS, we take our focus on quality seriously, and it shows. Our employees have committed to continuous improvement in all of our processes and procedures. We also have stringent testing guidelines in place to ensure our products meet the strictest standards of excellence, every time. QUALITY At TASUS, we take our focus on quality seriously, and it shows. Our employees have committed to continuous improvement in all of our processes and procedures. We also have stringent testing guidelines in place to ensure our products meet the strictest standards of excellence, every time. We are not here to brag, just doing what is expected of us... Toyota Certificates of Achievement for Quality Performance Toyota Certificates of Achievement for Value Improvement Performance Toyota TRW Automotive Outstanding Vendor Award Toyota Certificate of Achievement for Quality and Delivery ACHIEVEMENTS QUALITY POLICY The employees of TASUS and Tsuchiya Group North America are committed to continual improvement & innovation in: Customer Service Quality Performance Productivity Cost Effectiveness Our efforts will be carried out with employee safety and the protection of our environment as primary concerns. TESTING TASUS employees meet exacting specifications by continuously monitoring the process and quality throughout all operations. Through use of standard operating procedures, all part programs are documented to be “on point” with customers’ specifications in pre-launch, production, in-process inspections, and secondary operations. All production runs are maintained by the quality department as well as continuously monitored by support staff and the TPS quality team. It is our dedication to quality and continuous improvement that enables TASUS to consistently provide precision manufactured products to our customers time and time again. Quality Lab / Environmental Test Equipment: Basic Environmental Test Equipment Tensile/Compression Testers FT-IR Analysis Tester (Infrared Spectroscopy) Moisture Analysis Testers Surface Roughness Test Digital Force and Torque Testing Equipment Thermo Imaging Cameras Spectrophotometers Densitometers Ultrasonic Generator Abrasion Tester Particle Contamination Tester Radiometer Ultrasonic Thickness Tester CERTIFICATIONS IATF 16949:2016 Certification – Indiana (Daniels Way) IATF 16949:2016 Certification – Indiana (Curry Pike) IATF 16949:2016 Certification – Alabama ISO 14001:2015 Certification – Indiana ISO 14001:2015 Certification – Alabama DOCUMENTS TS 7.4.1.E Purchase Order Terms & Conditions – Indiana TASUS Supplier Quality Assurance Manual (REV 003 REL 7.31.2019)

  • EXTRUDED PRODUCT | TASUS - Tsuchiya Group North America

    TASUS manufactures automotive extruded products, such as; door edge protectors, weather stripping (floor mat edge cover, side bumper protector, side mudguard protector, sidestep protector, window glass spacer) and seals (fender, door window, roof rail, sunroof, cowl, & spolier) EXTRUDED PRODUCT WEATHER STRIPPING & SEALS Fender Seals / Protectors Floor mat Edge Cover Side Bumper Protector Side Mudguard Protector Sidestep Protector Window Glass Spacer Door Window Seals Roof Rail Seals Sunroof Seals Cowl Seals (Up near the front window) Spoiler Seals Close-out Seals DOOR EDGE PROTECTORS GALLERY

  • CHEMICALS (FLUIDS FILLERS ETC.) | TASUS - Tsuchiya Group North America

    chemical products such as; gliding fluid, potting chemicals, gap filler, paint, resins CHEMICALS, INKS & RESINS POTTING CHEMICALS GLIDING FLUID PAINT Thermal Interface Materials / Cure in Place Compounds (rear/ front lighting electronics, body electronics and drivetrain electronics Thermally conductive dielectric material Standard Product Offerings Two-Part Systems Cure in Place or Remain Compliant Silicone & Non-Silicone Solutions Typical Applications High Volume GAP FILLER INKS RESINS

  • LABELS | TASUS - Tsuchiya Group North America

    TASUS prints and manufactures automotive informational & warning labels, vinyl weld labels, and roll labels LABELS Let TASUS assist in the design for improved application techniques such as a two-slit release liner with tab to allow for consistent alignment and alleviate air entrapment. INFORMATIONAL & WARNING Interior/ exterior/ under-hood, vinyl, plastic, metal or proprietary compound Tsuchiya has developed or has the source for substrates and adhesives to meet most any specification. If we do not have it, we will source it through our supplier network or develop it with Tsuchiya’s R&D Centers. SPECIALTY APPLICATION Application methods that extend beyond traditional peel and stick including adhesive-less application to textiles including heat seal and sonic weld Tsuchiya currently has 10 facilities and growing throughout the globe to handle printed and converted product requests. VALUE ADD The end product is all about you, your employees, and your customers. We make products even better by considering ideas and solutions that will help get the products where they need to go from shipping to application to your end products. installation guides / jigs kitting bagging / packaging barcoding serialization shipping / drop shipping / jit warehousing DESIGN SERVICES TASUS manufacturers custom label design services in addition to our label printing. Whether they are part of the interior, exterior, or under-hood, automotive labels need to be durable and communicative. TASUS experts can design custom labels to be effectively cautionary and informative. Our manufacturing expertise enables us to create unique labels that can withstand the elements for long lasting quality. Using customer provided basic information such as location, label content, and size, TASUS can design a label with the proper artwork, materials, and application technique for your product in the necessary languages. ROLL FORM GALLERY

  • COMPANY | TASUS - Tsuchiya Group North America

    Our business philosophy communicates our robust commitment to quality, but it is our devotion to creating solid relationships with our customers and employees that makes us a true industry leader. Our practice of continuous improvement spans every facet of our business practice, and has... COMPANY TASUS Corporation is a premier supplier of plastic molded components, converted products, flexographic labels, and distributed products to the automotive and transportation markets. From our technologically advanced robotics and machinery to our unwavering focus on quality, testing, and the environment, we continue to set new production standards. Our business philosophy communicates our robust commitment to quality, but it is our devotion to creating solid relationships with our customers and employees that makes us a true industry leader. Our practice of continuous improvement spans every facet of our business practice, and has enabled us to not only succeed, but expand through launching new facilities to incorporate new and advanced capabilities. CULTURE Kaizen: A Culture of Continuous Improvement Kaizen is an integral part of our company culture. It emphasizes quality which needs gradual and perpetual improvement toward the pursuit of perfection. The basic principle of this philosophy is a continuous engagement and continuous improvement of performance, products, and services; thus greater attention is paid toward the requirements of the customer... more here QUALITY At TASUS, we take our focus on quality seriously, and it shows. Our employees have committed to continuous improvement in all of our processes and procedures. We also have stringent testing guidelines in place to ensure our products meet the strictest standards of excellence, every time... more here HISTORY In 1950 our parent company was founded. Tsuchiya Co. Ltd. of Nagoya, Japan, is a key supplier to many of the world’s leading manufacturers, including: Toyota Motor Corporation, Sanyo Electric, Kubota Corporation, and Hino Motors. In the late 1980’s, TASUS Corporation began its operations in Bloomington, Indiana, with the primary objective to supply automotive sub-components to the Midwest market... more here GLOBAL & SUPPLY CHAIN Established in 1950, the Tsuchiya Global Group manufactures and distributes multiple product lines including automotive graphics, labels, industrial tapes, ceramics, resins, adhesives, automotive chemicals, electronics, textiles, and magnets. Led by President and CEO Yasuyuki Ohara in Nagoya City, Japan, Tsuschiya employs 2,500 workers at its 23 companies that are located in 32 cities around the globe. Its manufacturing and trade locations include Japan, China, Thailand, Vietnam, Indonesia, the Czech Republic, and the United States. Tsuchiya’s customers include Toyota Motor, Aisin, Daihatsu Motor, Brother, Hino Motors, Mitsubishi Motors, Mitsubishi Heavy Industries, Sanyo Electric, NEC, Kyocera, Ricoh, Fuji Xerox, Sony, Seiko, and Epson... more here NEWS Check our latest news, events, and employee spotlights here

  • CULTURE | TASUS - Tsuchiya Group North America

    ​The team at TASUS believes and practices a Kaizen working culture, exhibiting longevity and success despite decades of industry and environmental change. Our adaptive values and continuous improvement efforts have endured economic highs & lows, political turmoil, global market shifts... CULTURE The team at TASUS believes and practices a Kaizen working culture, exhibiting longevity and success despite decades of industry and environmental change. Our adaptive values and continuous improvement efforts have endured economic highs & lows, political turmoil, global market shifts, in addition to numerous potential challenges. We not only embrace change, we create it! We credit our record of quality, delivery performance, commitment to cost-reduction, and exceptional service, to our Kaizen working culture. OUR CUSTOMERS AND OUR EMPLOYEES ARE… the most important people in our business not dependent upon us, we are dependent upon them not an interruption to our work day, they are the purpose of it not outsiders to our business, they are the most important part of it people who bring us their needs—it is our job to satisfy those needs and to do so profitably for them Our Commitment Statement epitomizes our Tsuchiya North America companies at their core. Essentially, it is our customers and employees who are the most important people in our business. We value their knowledge, experience, and feedback—all important hallmarks of the Toyota Production System. Ultimately, they enable us to become a learning organization through relentless reflection (hansei) and continuous improvement (kaizen). As a current or potential customer of TASUS, you won’t be disappointed with the performance of our team. They will provide you with innovation, quality, and customer service beyond reproach. And, they will develop a relationship with you and your company that is a true, long-term partnership. The wide range of products provided by our global companies, coupled with the talents of our innovative design and engineering teams, will do all that is possible to meet your product and market needs. We look forward to a long-lived, mutually fruitful relationship. COMMUNITY At TASUS, we value our community, whether that means our employees and their families or the larger local communities we are apart of. TASUS finds ways to get involved and give back through community service and sponsorship. TASUS is a proud sponsor of the Bachelor Middle School and Stinesville robotics teams, where we encourage children to develop an early enthusiasm for STEM. TASUS employees also engage in community events such as Ivy Tech’s annual O’Bannon Day of Service. A Culture of Continuous Improvement Kaizen is an integral part of our company culture. It emphasizes quality which needs gradual and perpetual improvement toward the pursuit of perfection. The basic principle of this philosophy is a continuous engagement and continuous improvement of performance, products, and services; thus greater attention is paid toward the requirements of the customer. We recognize individual contributions, yet we promote teams, teamwork, and team spirit. Kaizen accentuates the engagement of each worker to the bigger picture concept and vision of the organization, so that they will identify themselves with the company, its culture, and objectives. We employ the Principles of Kaizen: saying no to status quo, implementing new methods if something is wrong, we correct it accepting no excuses and make things happen improving everything continuously abolishing old, traditional concepts being economical – saving money through improvements and investing in further improvements empowering everyone to take part in problem solving before making decisions, we ask “why” five times getting information and opinions from multiple sources we remember that improvement has no limits – we never stop trying to improve KAIZEN TPS Teams Our Toyota Production System teams follow the TPS principles with a steadfast eye toward continuous improvement. By tapping employee ingenuity, we are able to carry these principles throughout our facilities and ensure we maintain the highest quality in our workmanship, production levels, and quality in all of our products and processes. Focus: continuous improvement of assembly methods for each program improvement of production methods reduction in company medical costs efficiency in process of changing molds helping our suppliers succeed effective program launches employee training programs and TPS education improvements and reduction in warehouse space usage continuous developments for improved quality waste reduction equipment and press re-arrangement for improved plant and production “flow” TPS Training Our group at TASUS Corporation and our employees have truly become “learning organizations.” It is through constant reflection that we continue to better ourselves and our operations and offer the same opportunity to our customers and suppliers. Employee TPS Training At TASUS, our training of TPS is completely voluntary and employee-driven. It is due to this structure that we now have 9 internal trainers in Bloomington, Indiana who are helping to sustain and spread the TPS culture throughout TASUS. Additionally, our newest facility in Florence, Alabama, is implementing TPS. Customer / Supplier TPS Training Our offer for training does not stop with our own employees, but is extended to our customers, suppliers, and community. It is our belief that once employees understand the philosophy behind TPS, they can make daily contributions to make the company stronger. The cumulative effect of every employee doing their small part each day is what has made our companies strong, and we offer that same knowledge to assist in further strengthening our customer and supplier companies. Our dedication does not stop at providing our customers world-class quality and outstanding service; TASUS Corporation possesses a steadfast commitment to environmental and community responsibility. ENVIRONMENT Environmental Policy TASUS is committed to be a good corporate citizen and to comply with legislative, regulatory, customer and other requirements. We will… be an environmentally responsible neighbor in the community, act to correct conditions that impact the environment commit to a prevention of pollution program and achieve our environmental objectives re-evaluate environmental objectives and targets each year based on the previous year’s results and trends never be satisfied with the status quo and work to continually improve ensure employee awareness of our policy and objectives and include employees as an integral part of the process Implementation execution of full recycling program including: plastics, metals, pallets, cardboard, paper, and shrink wrap cutting landfill waste by two-thirds reduction in electrical usage through power-down programs, including machinery, lighting, PC’s, server virtualization, and air leak monitoring

  • INSTRUMENT PANEL | TASUS - Tsuchiya Group North America

    TASUS prints and manufactures automotive instrument panels, hvac overlays, graphic overlays, polycarbonate, infotainment surround INSTRUMENT PANELS & DISPLAYS automotive plastics molding and technologies that meet customer demand GAUGE OVERLAYS HVAC OVERLAYS INFOTAINMENT SURROUND GALLERY

  • DECAL/NAMEPLATE | TASUS - Tsuchiya Group North America

    TASUS prints and manufactures automotive nameplates, emblems, model designation, trim, bezels, sill plate inserts, bumper trim/scuff guards, accent trim TASUS provides quality mid to high volume emblems, badges, and model designations for interior and exterior vehicle applications. Our processes are diverse to achieve an appearance and finish in-tune with current trends. Our manufactured emblems and designations are durable to withstand even the harshest environments. DECAL & NAMEPLATE MODEL DESIGNATION EMBLEMS TRIM We manufacture both exterior and interior automotive body trim for grills, handles, bumpers, panels, and much more; delivering safety, beauty, and protection. We offer an array of finishes which provide both durability and style to accomplish your production necessities. Our manufacturing capabilities include: Bezels Sill plates / Sill inserts Bumper trim and scuff guards Control panel surrounds Accent trim / grills GALLERY

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